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From Pre-Escalation to Drone Neutralization: Wrap Technologies Unveils Drone Counter-UAS R&D Program, Repurposing DZ°® 150 for First-of-Its-Kind Modular Delivery System

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Wrap Technologies (NASDAQ: WRAP) has unveiled a new research and development initiative to adapt its DZ°® 150 technology for the counter-unmanned aircraft systems (C-UAS) market. The company's first concept, Wrap-Merlin 1, is a modular drone-mounted payload system designed to neutralize hostile drones mid-flight.

The system can mount up to six DZ°® 150 cassettes on an FPV drone platform, featuring remote deployment and first-person-view targeting capabilities. Key advantages include multiple engagements per sortie, compatibility with existing drone fleets, and rapid adaptability. The system is engineered for integration with Department of Defense Blue UAS-approved platforms and allied drone systems.

This initiative targets the global counter-UAS market, which is projected to grow from $1.9 billion in 2023 to $6.8 billion by 2030. The company aims to leverage its existing DZ°® manufacturing infrastructure for rapid commercialization in both DOD and global defense markets.

Wrap Technologies (NASDAQ: WRAP) ha presentato una nuova iniziativa di ricerca e sviluppo per adattare la sua DZ°® 150 al mercato dei sistemi anti-droni (C-UAS). Il primo concept, Wrap-Merlin 1, è un payload modulare montato su drone progettato per neutralizzare droni ostili in volo.

Il sistema può ospitare fino a sei cassette DZ°® 150 su una piattaforma FPV, con lancio remoto e puntamento in prima persona. I vantaggi principali includono più ingaggi per missione, compatibilità con flotte di droni esistenti e rapida adattabilità. È studiato per integrarsi con le piattaforme approvate dal Department of Defense come 'Blue UAS' e con i sistemi drone degli alleati.

L'iniziativa si rivolge al mercato globale dei sistemi anti-UAS, stimato crescere da $1.9 billion nel 2023 a $6.8 billion entro il 2030. L'azienda punta a sfruttare la sua infrastruttura produttiva di DZ°® esistente per una commercializzazione rapida nei mercati della Difesa del DOD e internazionali.

Wrap Technologies (NASDAQ: WRAP) ha lanzado una nueva iniciativa de I+D para adaptar su DZ°® 150 al mercado de sistemas contra aeronaves no tripuladas (C-UAS). El primer concepto, Wrap-Merlin 1, es una carga útil modular montada en dron diseñada para neutralizar drones hostiles en vuelo.

El sistema puede albergar hasta seis casetes DZ°® 150 en una plataforma FPV, con despliegue remoto y puntería en primera persona. Entre las ventajas clave figuran múltiples intervenciones por salida, compatibilidad con flotas de drones existentes y rápida adaptabilidad. Está concebido para integrarse con plataformas aprobadas por el Department of Defense como 'Blue UAS' y con sistemas de drones de países aliados.

La iniciativa apunta al mercado global contra UAS, que se proyecta que pase de $1.9 billion en 2023 a $6.8 billion para 2030. La compañía pretende aprovechar su infraestructura de fabricación de DZ°® existente para comercializar rápidamente tanto en el DOD como en mercados de defensa internacionales.

Wrap Technologies (NASDAQ: WRAP)가 자사� DZ°® 150 기술� 무인항공� 대�(C-UAS) 시장용으� 개조하기 위한 새로� 연구개발 프로젝트� 공개했습니다. 회사� � 콘셉트인 Wrap-Merlin 1은 적대� 드론� 비행 � 무력화하도록 설계� 모듈� 드론 탑재 페이로드 시스템입니다.

� 시스템은 FPV 드론 플랫폼에 최대 여섯 개의 DZ°® 150 카세트를 장착� � 있으�, 원격 투발 � 1인칭 시점(FPV) 표적 획득 기능� 갖춥니다. 주요 장점은 출격� 다중 교전 가능성, 기존 드론 함대와� 호환�, 신속� 적응� 등입니다. � 국방부� 'Blue UAS' 승인 플랫폼과 동맹� 드론 시스템과� 통합� 염두� 두고 설계되었습니�.

� 프로젝트� � 세계적인 카운� UAS 시장� 목표� 하며, 해당 시장은 2023� $1.9 billion에서 2030� $6.8 billion으로 성장� 것으� 예상됩니�. 회사� 기존 DZ°® 제조 인프라를 활용� � 국방부와 글로벌 방위 시장에서 빠르� 상용화하� 것을 목표� 하고 있습니다.

Wrap Technologies (NASDAQ: WRAP) a dévoilé une nouvelle initiative de R&D visant à adapter sa technologie DZ°® 150 au marché des systèmes anti-UAS (C-UAS). Le premier concept, Wrap-Merlin 1, est une charge utile modulaire montée sur drone, conçue pour neutraliser des drones hostiles en vol.

Le système peut embarquer jusqu'à six cassettes DZ°® 150 sur une plateforme FPV, avec déclenchement à distance et ciblage en vue à la première personne. Les avantages clés incluent plusieurs engagements par mission, compatibilité avec les flottes de drones existantes et grande adaptabilité. Le système est conçu pour s'intégrer aux plateformes approuvées 'Blue UAS' du Department of Defense et aux systèmes de drones des alliés.

Cette initiative vise le marché mondial du contre-UAS, dont la croissance est estimée de $1.9 billion en 2023 à $6.8 billion d'ici 2030. L'entreprise entend tirer parti de son infrastructure de production actuelle pour DZ°® afin de commercialiser rapidement sa solution auprès du DOD et sur les marchés internationaux de la défense.

Wrap Technologies (NASDAQ: WRAP) hat eine neue Forschungs- und Entwicklungsinitiative vorgestellt, um seine DZ°® 150-Technologie für den Markt der Gegen-UAS (C-UAS) anzupassen. Das erste Konzept, Wrap-Merlin 1, ist ein modularer, drohnenmontierter Nutzlastbehälter, der darauf ausgelegt ist, feindliche Drohnen im Flug zu neutralisieren.

Das System kann bis zu sechs DZ°® 150-Kassetten auf einer FPV-Drohnenplattform tragen und bietet ferngesteuerte Auslösung sowie Zielerfassung in der Ich-Perspektive (FPV). Zu den wichtigsten Vorteilen zählen mehrere Einsätze pro Mission, Kompatibilität mit bestehenden Drohnenflotten und schnelle Anpassbarkeit. Es ist für die Integration mit vom Department of Defense als 'Blue UAS' zugelassenen Plattformen sowie mit Systemen verbündeter Streitkräfte ausgelegt.

Die Initiative richtet sich an den globalen Counter-UAS-Markt, dessen Wachstum von $1.9 billion im Jahr 2023 auf $6.8 billion bis 2030 prognostiziert wird. Das Unternehmen will seine bestehende Produktionsinfrastruktur für DZ°® nutzen, um eine schnelle Kommerzialisierung im DOD- und im weltweiten Verteidigungsmarkt zu erreichen.

Positive
  • Entry into the rapidly growing counter-UAS market projected to reach $6.8B by 2030
  • Cost-effective solution compared to traditional missile or single-use interceptor systems
  • Multiple engagement capability per mission unlike single-use alternatives
  • Leverages existing BolaWrap manufacturing infrastructure for rapid commercialization
  • Compatibility with DOD Blue UAS-approved platforms and NATO-aligned systems
Negative
  • Product still in development phase with unproven battlefield effectiveness
  • Faces competition from established defense contractors in the C-UAS market
  • Success dependent on military adoption and approval processes

Insights

Wrap's BolaWrap drone counter-system expands into growing defense market, potentially adding significant new revenue streams.

Wrap Technologies is making a strategic pivot by repurposing its DZ°® 150 technology for the counter-unmanned aircraft systems (C-UAS) market with its new Wrap-Merlin 1 system. This represents a significant expansion beyond law enforcement into the defense sector, targeting a market projected to grow from $1.9 billion to $6.8 billion by 2030.

The technical approach is particularly noteworthy. Unlike expensive single-use interceptors or missiles, Wrap-Merlin 1 offers multiple engagements per mission by mounting up to six BolaWrap cassettes on FPV drones. This creates a cost-efficient entanglement system that physically neutralizes hostile drones. The system's compatibility with Department of Defense Blue UAS platforms and NATO-aligned systems positions it for potential military contracts.

What's particularly compelling from a business perspective is how Wrap is leveraging existing manufacturing infrastructure to enter this new market segment. By adapting proven technology rather than developing from scratch, the company potentially reduces R&D costs and time-to-market. The modular, 3D-printable mounting system allows for rapid customization, addressing the military's need for agile response to evolving threats.

This development addresses a critical capability gap in counter-drone defense—the need for affordable, reusable systems that can operate against drones using fiber-optic control links or autonomous navigation that resist traditional electronic warfare. If successful, this could position Wrap as a specialized player in a high-growth defense niche while creating a new revenue stream beyond its traditional law enforcement customer base.

Adapted for Kinetic Delivery, Unlocking DoD and Allied Markets with Opportunities in International Joint Operations

Wrap-Merlin 1.jpg

MIAMI, Aug. 12, 2025 (GLOBE NEWSWIRE) -- Wrap Technologies, Inc. (NASDAQ: WRAP) (“Wrap� or the “Company�), a recognized innovator in public safety technology, today announced a highly anticipated research and development initiative to adapt the Company’s DZ°® 150 technology into the counter-unmanned aircraft systems (C-UAS) market. The first concept in this initiative�Wrap-Merlin 1—is a modular, drone-mounted payload designed to entangle and neutralize hostile drones mid-flight without the prohibitive costs of missiles or single-use interceptors.

Wrap-Merlin 1 mounts one to six DZ°® 150 cassettes onto an FPV drone platform, integrated with a remote deployment mechanism and first-person-view targeting system. This configuration allows FPV pilots to locate, engage, and disable hostile drones mid-flight using a lightweight, multi-engagement payload, designed to provide a decisive, low-cost multi-engagement intercept option in environments where UAS threats are increasingly common.

“Wrap-Merlin 1 is expected to transform the DZ°® 150 from a ground-based tool into an airborne defensive asset,� said Michael Brown, Vice President of Products at Wrap. “It’s designed to be adaptable, deployable in short order, and reloadable—offering operators a cost-effective alternative to current counter-drone solutions.�

Designed for Defense and Allied Operations

Wrap-Merlin 1 is engineered for integration into Department of Defense (“DoD�) Blue UAS-approved platform, allied drone systems, and commercial security operations. Its open-architecture design supports NATO-aligned and commercial FPV drone platforms via standard FPV interfaces, enabling seamless data and control integration across most platforms. A 3D-printable mounting system allows for rapid customization of payload size, deployment sequence, and platform integration. Mission-specific configurations can be fielded in days, not months—addressing urgent operational needs for both domestic agencies and forward-deployed forces.

Reloadable, Scalable, and Field-Ready

Unlike traditional C-UAS solutions that rely on costly single-use interceptors or expendable drones, Wrap-Merlin 1 is expected to deliver:

  • Multiple engagements per sortie for extended mission coverage
  • Seamless compatibility with existing drone fleets without major retrofits
  • Rapid adaptability to evolving threats via modular payload swaps
  • Effective against advanced threats, including those using fiber-optic command and control (C2) links and autonomous platforms specifically engineered to defeat traditional electronic warfare measures.

This combination has the potential to enable sustained aerial defense operations at a fraction of the cost of conventional systems, making it ideal for defense agencies, border security, and critical infrastructure protection.

Path to Deployment and International Reach

Wrap-Merlin 1 is entering development testing in both C-UAS testing environments and live battlefield environments to refine multi-engagement performance, enhance current capabilities with rapid iterative design, and ensure full interoperability across platforms.

Leveraging Wrap’s proven DZ°® manufacturing infrastructure, the Company plans to move rapidly from development to production and position Wrap-Merlin 1 for near-term commercialization in both the DOD and global defense markets.

A High-Growth Market Opportunity

The global counter-UAS market is projected to grow from $1.9 billion in 2023 to over $6.8 billion by 20301, driven by rising incidents of drone incursions over military, government, and critical infrastructure sites. By adapting its existing DZ°® platform for aerial applications, Wrap has the potential to gain an immediate, cost-efficient entry point into the defense sector—an addressable market segment with strong funding momentum from both the U.S. Department of Defense and allied governments.

“This marks an entirely new application for BolaWrap technology,� said Jared Novick, President of Wrap. “By taking our proven Kevlar-corded system into the air, we’re addressing an urgent need in drone defense with a capability that we believe is affordable, adaptable, and immediately relevant to both domestic and international missions.�

About Wrap Technologies, Inc.

Wrap Technologies, Inc. (Nasdaq: WRAP) a global leader in innovative public safety technologies and non-lethal tools, delivering cutting-edge technology with exceptional people to address the complex, modern day challenges facing public safety organizations.

Wrap’s DZ°® 150 solution leads the world in pre-escalation and beyond, providing law enforcement with a safer choice for nearly every phase of a critical incident.

This innovative, patented device deploys a multi-sensory, cognitive disruption that leverages sight, sound and sensation to expand the pre-escalation period and give officers the advantage and critical time to manage non-compliant subjects before resorting to higher-force options. The BolaWrap 150 is a not pain-based- compliance. It does not shoot, strike, shock, or incapacitate—instead, it helps officers strategically operate pre-escalation on the force continuum, reducing the risk of injury to both officers and subjects. Used by over 1,000 agencies across the U.S. and in 60 countries, DZ°® is backed by training certified by the International Association of Directors of Law Enforcement Standards and Training (IADLEST), reinforcing Wrap’s commitment to public safety through cutting-edge technology and expert training.

Wrap AG˹ٷity� VR is a fully immersive training simulator to enhance decision-making under pressure.

As a comprehensive public safety training platform, it provides first responders with realistic, interactive scenarios that reflect the evolving challenges of modern law enforcement. By offering a growing library of real-world situations, Wrap AG˹ٷity� equips officers with the skills and confidence to navigate high stakes encounters effectively, leading to safer outcomes for both responders and the communities they serve.

WrapVision is an all-new body-worn camera and evidence management system built for efficiency.

Designed for efficiency, security, and transparency to meet the rigorous demands of modern law enforcement, WrapVision seamlessly captures, stores, and helps manage digital evidence, ensuring with operational security, regulatory compliance, and superior video picture quality and field of view.

The WrapVision camera, powered by IONODES boasts seamless cloud integration and strictly adheres to Trade Agreements Act (TAA) compliance requirements and GSA schedule contracts requirements. Crucially, unlike many competitor devices manufactured overseas in foreign, non-compliant, and possibly hostile regions, WrapVision is built right here in North America today, with a critical made-in-America roadmap by the end of 2025. This track ensures unparalleled data integrity and eliminates critical concerns over unauthorized access or foreign surveillance risks.

Trademark Information Wrap, the Wrap logo, DZ°®, Wrap AG˹ٷity� and Wrap Training Academy are trademarks of Wrap Technologies, Inc., some of which are registered in the U.S. and abroad. All other trade names used herein are either trademarks or registered trademarks of the respective holders. Cautionary Note on Forward-Looking Statements � Safe Harbor Statement This release contains “forward-looking statements� within the meaning of the “safe harbor� provisions of the Private Securities Litigation Reform Act of 1995. Words such as “expect,� “anticipate,� “should�, “believe�, “target�, “project�, “goals�, “estimate�, “potential�, “predict�, “may�, “will�, “could�, “intend�, and variations of these terms or the negative of these terms and similar expressions are intended to identify these forward-looking statements. Such forward-looking statements include, but are not limited to, statements regarding the expected benefits of Wrap-Merlin 1, the commercialization and production of Wrap-Merlin 1 and the expected benefits of the acquisition of W1 Global, LLC. Moreover, forward-looking statements are subject to a number of risks and uncertainties, many of which involve factors or circumstances that are beyond the Company’s control. The Company’s actual results could differ materially from those stated or implied in forward-looking statements due to a number of factors, including but not limited to: the Company’s ability to maintain compliance with the Nasdaq Capital Market’s listing standards; the Company’s ability to successfully implement training programs for the use of its products; the Company’s ability to manufacture and produce products for its customers; the Company’s ability to develop sales for its products; the market acceptance of existing and future products; the availability of funding to continue to finance operations; the complexity, expense and time associated with sales to law enforcement and government entities; the lengthy evaluation and sales cycle for the Company’s product solutions; product defects; litigation risks from alleged product-related injuries; risks of government regulations; the business impact of health crises or outbreaks of disease, such as epidemics or pandemics; the impact resulting from geopolitical conflicts and any resulting sanctions; the ability to obtain export licenses for counties outside of the United States; the ability to obtain patents and defend intellectual property against competitors; the impact of competitive products and solutions; and the Company’s ability to maintain and enhance its brand, as well as other risk factors mentioned in the Company’s most recent annual report on Form 10-K, subsequent quarterly reports on Form 10-Q, and other Securities and Exchange Commission filings. These forward-looking statements are made as of the date of this release and were based on current expectations, estimates, forecasts, and projections as well as the beliefs and assumptions of management. Except as required by law, the Company undertakes no duty or obligation to update any forward-looking statements contained in this release as a result of new information, future events or changes in its expectations.

Investor Relations Contact: (800) 583-2652 

1 Virtue Market Research: Counter Drone System/C-UAS Market: Size, Share, Growth, 2024-2030: reanin.com+3virtuemarketresearch.com+3researchandmarkets.com+3.

A photo accompanying this announcement is available at 


FAQ

What is Wrap Technologies' new Wrap-Merlin 1 system?

Wrap-Merlin 1 is a modular, drone-mounted payload system that uses DZ°® 150 technology to entangle and neutralize hostile drones mid-flight. It can mount up to six DZ°® 150 cassettes and includes remote deployment and targeting capabilities.

How does WRAP's drone defense system differ from traditional counter-UAS solutions?

Unlike traditional solutions that use costly single-use interceptors, Wrap-Merlin 1 offers multiple engagements per sortie, compatibility with existing drone fleets, and rapid adaptability through modular payload swaps, potentially providing a more cost-effective solution.

What is the market potential for Wrap Technologies' counter-UAS system?

The global counter-UAS market is projected to grow from $1.9 billion in 2023 to $6.8 billion by 2030, representing a significant opportunity for Wrap Technologies in both domestic and international defense markets.

How will Wrap Technologies commercialize the Wrap-Merlin 1 system?

The company plans to leverage its existing DZ°® manufacturing infrastructure and is conducting development testing in both C-UAS environments and live battlefield conditions to move rapidly from development to production for DOD and global defense markets.

What platforms is WRAP's Wrap-Merlin 1 compatible with?

The system is engineered for integration with Department of Defense Blue UAS-approved platforms, allied drone systems, and commercial security operations. It supports NATO-aligned and commercial FPV drone platforms through standard FPV interfaces.
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Scientific & Technical Instruments
Ordnance & Accessories, (no Vehicles/guided Missiles)
United States
MIAMI